In port operations, bulk handling generates a large amount of airborne dust, which can affect occupational safety, operational efficiency and the environmental impact of the facility. To mitigate these problems, dust suppressants have become a key solution to ensure a cleaner and safer working environment, reducing particulate emissions and improving air quality in the port environment.
At CHIA Spirals, we develop dust suppression systems designed to suit the specific needs of each operation, optimising the storage, transport and unloading of materials without compromising process efficiency.
What are dust suppressants and how do they work?
Dust suppressants are systems designed to minimise the dispersion of airborne particles at key points in the bulk handling process. They are strategically installed below the feed points and can be suspended above the containers, ensuring efficient application without the need for continuous intervention.
The system acts during loading, transfer or evacuation of material, forming a solid, firm column of product that is deposited directly into the target container, such as trucks, railcars, storage tanks or bags. By eliminating air trapped within the material, a higher loading density is achieved, optimising available space and reducing dust dispersion.
In addition, our systems require no power supply and contain no moving components, minimising maintenance and operating costs.
Benefits of dust suppressants in the port sector
Port operations require solutions that not only improve efficiency, but also ensure safe and sustainable working conditions. The main benefits of dust suppressants include:
- Reduction of airborne dust: Significantly reduces particulate emissions during loading and unloading, improving air quality in the port environment.
- Increased occupational safety: By reducing exposure to dust, the risks of respiratory diseases and dust explosions are minimised, providing a safer working environment for operators.
- Less material degradation: Reducing turbulence and controlling cargo flow helps to preserve the quality of the transported product.
- Optimised storage capacity: Compacting the material inside the containers makes better use of the available space.
- Reduced maintenance and cleaning costs: By avoiding the accumulation of dust in the installations and machinery, the costs associated with cleaning and maintenance are reduced.
- Increased operational efficiency: Direct loading in confined openings allows for faster and more efficient material handling, reducing waiting times and improving port logistics.
Maintenance and reliability in dust suppression systems
At Espirales CHIA, we not only design and install dust suppressors adapted to each port operation, but we also offer a preventive maintenance service to guarantee maximum performance.
Our team of experts is in charge of supervising the correct installation and operation of the system, ensuring that dust suppression is carried out effectively without affecting the flow of cargo. Thanks to the absence of moving parts and energy independence, maintenance is reduced to a minimum, ensuring reliable and long-lasting operation.
Dust suppressant applications in ports and bulk terminals
Dust suppressants are a versatile and adaptable solution to different processes within port operations, including:
- Loading and unloading of ships
- Transfer of materials in hoppers and conveyor belts
- Storage in silos and tanks
- Loading of trucks and railway wagons
Regardless of the type of material handled, whether cereals, minerals, cement or chemicals, dust suppression systems ensure a cleaner and more efficient environment.
At CHIA Spirals, we are committed to innovation and optimisation of industrial processes. If you are looking for an effective dust control solution for your port operation, contact us and find out how our systems can help you improve the safety, efficiency and sustainability of your facility.