In the oil sector, efficiency and quality of the final product are crucial. Mixers play a fundamental role in the drying and treatment process of wet products, especially when these have high levels of moisture and viscosity. In this article we will look in detail at how custom designed and manufactured mixers optimise these processes, ensuring homogeneity and quality of the final product.
Role and benefits of mixers
Mixers are essential equipment in the oil industry due to their ability to significantly reduce the moisture content and viscosity of products. This process is especially important when dealing with wet products that require further treatment before final processing.
The main benefit of using blenders in the oil sector is the ability to produce a homogenous, high quality product. By combining the dry product coming out of the trommel with the wet product, a uniform mix is achieved which facilitates drying and improves the characteristics of the final product. This process not only improves operational efficiency, but also reduces the need to reach extremely high temperatures in the trommel, which can be costly and energy inefficient.
Tailor-made design and manufacture
One of the main advantages of our mixers is their tailor-made design and manufacture. Each mixer is specifically tailored to the customer's needs, taking into account product type, moisture level and operating conditions. This customised approach ensures that each mixer performs optimally, maximising efficiency and minimising operating costs.
Tailor-made design involves a detailed analysis of product characteristics and operating conditions. This includes assessment of the product's initial moisture content, viscosity and the amount of dry product required to achieve the desired homogeneity. From this data, a mixer is designed that can efficiently handle the specific conditions of each operation.
Drying and homogenisation process
The drying and homogenisation process in our blenders is a key aspect in the production of high quality oils. The operation starts with the reintroduction of a part of the dry product coming out of the trommel back into the blender. This dry product is combined with the wet product in the blender, where the homogenisation process takes place.
During this process, the mixing time is adjusted according to the moisture level and product characteristics. For products with high moisture and viscosity, the mixing time will be longer to ensure that the mixture is homogeneous and that the final product has the desired properties. This flexible approach allows the process to be adjusted for different product types and operating conditions, always guaranteeing an optimal result.
Reduced drying temperatures
One of the most significant benefits of using blenders in the oil sector is the reduction of the temperatures required in the trommel. By pre-mixing the wet product with the dry product, the moisture load that the trommel must handle is reduced, allowing it to operate at lower temperatures. This not only reduces energy consumption, but also extends the life of the equipment and improves operational efficiency.
Reducing the temperature in the trommel has several additional benefits. On the one hand, it reduces the risk of thermal degradation of the product, better preserving its organoleptic and nutritional qualities. On the other hand, it reduces the wear and tear and maintenance required for the trommel, which in the long term translates into significant savings in operating and maintenance costs.
Applications in the oil sector
The blenders designed by CHIA find applications at various stages of the oil production process. From the initial preparation of raw materials to the final stages of drying and refining, these blenders ensure that the end product is of the highest possible quality.
In oil processing plants, where efficiency and quality are essential, blenders play a crucial role. They allow products with different moisture levels to be handled efficiently, adjusting the mixing process to ensure perfect homogeneity. This is particularly important in the production of high quality oils, where any variation in moisture and viscosity can negatively affect the final product.
At CHIA, we are committed to providing innovative and customised solutions to optimise our customers' industrial processes. If you have any questions or need more information about our mixers and other products, please do not hesitate to get in touch. We are here to help you improve the efficiency and quality of your operations, ensuring that your products are always of the highest possible quality.